carbonated drink filling machine

DXGF seriescarbonated drink filling line working process: Bottles are fed from conveyor chain into the filling machine monobloc via star wheel. Bottle clamp installed on the rotary wheel of the rinser will grip bottle mouth and make a 180º turn along a guide track to face the bottle mouth downward. In designated section of the rinser, rinsing water will jet out from special nozzles to flush bottle inside wall. After rinsing and dripping, bottles gripped by bottle clamp will make another 180º turn along a guide track to resume bottle mouth facing up position. Clean bottles are discharged out of the rinser by a star wheel to feed the filler. After entering the filler, bottles are retained by neck supporting carrier plates, which are actuated by bottle carrier mechanism to raise them to engage with filling valves. Filling valves are opened by bottle presence signals. After finishing filling, valves are closed by valve closing mechanism to further stop venting to complete the filling process. Bottle carrier mechanism is lowered by a cam to disengage filled bottles with filling valves. Then bottles are transferred into the capper by a neck handling starwheel. Anti-rotation blades on capping heads will seize the neck of bottle to prevent it from rotation and hold it in an upright position. The twist-on capping head will make revolving and rotating movement along with the machine to finish the complete capping process of cap picking, placing, twisting and disengaging under the control of a cam. A discharge star wheel discharges finished bottles onto discharge conveyor belt to be conveyed out of the filling monobloc. The whole equipment adopts sealing window to close in, the height of the sealing window is higher than the vertex of the machine, and suitable chunnel is left in the inlet and outlet of the machine, there is air exhausting groove at the bottom of the sealing window. Main characteristic: This machine structure compact, control system perfect, the ease of operation, the automaticity is high; All parts directly contacted with media are all adopted with high grade stainless steel without dead angle, so they can be cleaned easily. Uses the high accuracy, the high speed quota filling valve, the fluid position accurately damages without the fluid, guarantees finely filling quality; The capping head is adopted magnetic-constant-torque device to ensure the high capping quality and without damages. Adopt efficient cap settling system which carried perfect cap feeding and protection device. Uses the perfect CIP clean system, guarantees entire machine filling system to be clean, satisfies the hot filling technological requirement; Filling system use the block bottleneck entering the bottle technology, avoids the bottle-mouth 2 pollution; Carried the perfect protection system to overload, it can be used to protect facilities and operators efficiently. The control system has the water level automatic control, lack-covers examination, flush-bottle stop itself and the output counts and so on the function; Washing system use the highly effective clean atomization spray nozzle, may clean in the bottle each; This machine uses the frequency conversion velocity modulation, but conveniently carries on the productivity the appropriate readjustment; The primary electric components such as touch screen\PLC\transducer etc. are all adopted with MITSUBISHI,OMRON etc. import products.) These air control components are all adopted with AIRTAC products made in TAIWAN. Because of applying touch screen for operation, it is possible to realize man-machine conversation whereas the status of device running is clear at a glance. KEY TECHNICAL PARAMETERS: 1.Model No.DXGF24-24-8 2.Number of Washing heads:24 3.Number of Filling heads:24 4.Number of Capping heads:8 5.Bottle model:polyester bottle 6.Bottle height:150-360mm 7.Bottleneck dia.:φ50-φ110mm 8.Wash water pressure:0.20.25 MPa 9.Consumption of wash water:2tons/h 10.Filling type:isobarometric 11.Filling tempture:≤5 12.Power of motor:2.5KW 13.production output:6000-8000BPH(500ml) 14.Size of outline:L3110mm×W2420mm×H2180mm 15.Weight:3500KG